With the increasing application of three proof paint, the curing of the three proof paint may involve the repair of circuit boards, cleaning of product carriers or fixtures, etc. How to remove the cured three proof coating has always been a concern for people.
At present, there are three main methods for removing conformal coatings: heating method, mechanical method, and chemical solvent method.
1. Heating method
Remove the three proof paint coating by high-temperature burning through heating.
Heating method may cause discoloration, deformation, burning residue, and adverse effects on solder joints or other components, especially thermal sensitive components, on the circuit board. This method generally uses an electric soldering iron for small area repair of individual components and cannot be used on a large scale.
2. Mechanical Law
Polish off the local paint film without damaging the product through mechanical grinding or sandblasting.
Mechanical methods have high requirements for operators' operating techniques, equipment, and abrasive particles. Improper operation can easily damage circuit boards or components, and is not universal.
3. Chemical solvent method
Dissolve or partially remove the paint film using chemical solvents, and suitable solvents have no effect on the components.
The chemical solvent method is simple and easy to implement, and it is also the most commonly used coating removal method by people. Finding and choosing an efficient, safe, and environmentally friendly cleaning agent is what many factories expect.
问:三防漆主要有哪几种体系?
答:主流包括丙烯酸、聚氨酯、环氧树脂与有机硅体系,其中 UV 固化丙烯酸因速度快、无溶剂挥发,正逐步替代传统溶剂型成为电子涂覆优选。不同体系在柔韧性、耐温、附着力上各有侧重。
问:丙烯酸(UV)三防漆相比溶剂型有什么优势?
答:UV 三防漆固化速度快、几乎无溶剂挥发,更环保且产线节拍高;漆膜均匀、可控性好。相比溶剂型,它显著降低 VOC 与气味,更符合汽车制造与工业的环保要求。
问:三防漆涂覆前需要做哪些表面处理?
答:须先清洁 PCB 上的助焊剂、油污与颗粒,必要时进行等离子或烘烤除湿处理,确保漆膜与焊点、基材良好附着。对部分低表面能区域可配合底涂提升防护连续性。
问:三防漆的厚度和固化如何控制?
答:涂覆厚度通常控制在 25–100μm 以满足防护又不影响散热与测试。UV 体系需保证紫外光照强度与能量足够、照度均匀;双固化体系还需热固化补强阴影区,确保完全固化。
问:三防漆如何满足汽车/工业可靠性要求?
答:需关注耐湿热、耐盐雾、耐化学腐蚀与附着力,并符合无卤、低卤及环保法规。对汽车电子,建议选用兼具优良防护性、附着力与抗化学性的体系,并做温循、盐雾等可靠性验证。
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